Posts in:Benefits

Bearing Lubrication 201- The Differences Between Oil & Grease

Posted April 26, 2016 by admin

In our post Lubrication 101 we took a brief overview of bearing lubrication and quickly outlined the importance that proper lubrication plays in promoting bearing life and performance. Now we are going to get a little more in depth and discuss some of the differences in properties and performance characteristics associated with both oil and grease.

 

Lubricant Type- Oil

Oil is going to be the best choice in the following circumstances/applications:

-applications that require extremely low torque or a narrow range of torque variation
-applications that exhibit high speeds and high operating temperatures

 

Lubricant Type- Grease

Grease is a mixture of fluid lubricant and a thickener dispersed in oil. As a lubricant for bearings, grease is going to be the best choice in the following circumstances/applications:

-systems or applications where an oil product would not be retained
-applications with slower operating speeds
-applications that require an added seal of protection from contamination and moisture

The composition of grease and its counterparts can be found in any arrangement of the following percentages.

Thickener        4- 20%

Base Oil           75- 96%

Additives         0- 8%

 

In order to decide which additive is right for your application or system, consider the following:

Additive Type              Capabilities

Antioxidant                  Prolongs life of base oil

Antiwear (EP)              Chemically active protection of loaded metal surfaces

Antirust                         Slows rusting of iron alloys

Anticorrosion               Slows corrosion of non-noble metals

Filler                              Thermal/electrical conductivity, special physical properties

Fortifier (EP)                Solids burnish into loaded surface under extreme pressures

Lubricity                        Reduces coefficient of friction, starting torque or stick/slip

Pour Point                    Improves lower temperature limit

Dye                                 Visual/UV markers as inspection/assembly aids

Viscosity Index            Reduces rate of change of viscosity with temperature

 

Advantages of Grease over Oil

There will be instances when oil will be a better choice of lubricant for your application. We discussed those circumstances at the beginning of the post. However, at VNC, we find that grease tends to be a better fit for an application due to the following reasons:

1. Ease of retention – stays in place
2. Minimal application – reduced maintenance cost
3. High reliability – historical reliability in electric motors
4. Protection – helps keep out moisture and contaminants
5. Clean – minimal leaking/dripping
6. Greased for life – ideal for inaccessible bearing applications

 

Whatever lubricant you choose, make sure you’ve considered all of the characteristics of your application and how it will need to perform. Bearings that are properly lubricated will have increased immunity to contamination, overloading, and premature failure.

If you have questions about what lubrication to use, contact us today! Our engineers can help you choose the right type and amount of lubrication for your application.

Why Use An Insert Bearing

Posted December 14, 2015 by admin

Y-bearings or more commonly known as insert bearings are commonly used on conveyer and handling systems, machinery made for agriculture, processing and packaging, textile equipment, unique machinery such as car washes, gym equipment and more. There are many benefits to using insert bearings. Some of their main bragging points include having a long service life, being easy to replace, providing increased productivity, and reducing noise and vibration. They are also highly favored due to their convenient uses in a wide variety of applications.

The look of insert bearings is not that different from other bearings, however, there are many variations on the market such as the extension of a locking collar, grub screws, and more. Insert bearings contain a bulging outer ring and an inner ring that is extended. This allows the device to be mounted easily and effectively.

Insert bearings are generally used for strong, heavy applications. Y-bearings are inserted into a “housing” unit that usually comes with the bearing itself. Unlike ball bearings, Y-bearings can be easily inserted during instillation and can be placed directly onto the shaft unit. These bearings will then be held in place by a locking mechanism and are ready to do their job. Because of their wide, or extended inner ring, these will add to a durable, heavy-duty sealing. These bearings will be able to distribute any load over an area that may be created by the inner ring.

Y bearings, or insert bearings, have their own special use. Are you looking for a specific type of bearing? Browse through our pages and learn more about insert bearings or get a quote today.